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6F6-85540-01 Yamaha Outboard PART OEM, Outboard CDI Unit 2 Stroke 40HP, OBM Supplier PREMARINE

This product (Part Number: 6F6-85540-01 / Supersedes: 6F6-85540-00, 6F6-85540-01-00, 6F6-85540-A1) is a premium replacement CDI ignition control unit designed for Yamaha 2-cylinder 2-stroke 40HP outboard engines. Built with solid-state electronics encapsulated in marine-grade waterproof epoxy, it precisely matches OEM ignition timing curves and resistance specs to deliver high-energy spark pulses, eliminating misfires and ensuring stable engine performance.
  • 6F6-85540-01 6F6-85540-00 6F6-85540-01-00 6F6-85540-A1

  • PREMARINE

Availability:
Quantity:

6F6-85540_16F6-85540_36F6-85540_46F6-85540_2

1. Technical Specifications

Parameter Specification
Part Number 6F6-85540-01 (Supersedes: 6F6-85540-00, 6F6-85540-01-00, 6F6-85540-A1)
Compatible Brand Yamaha Marine
Component Type Outboard CDI Unit / Ignition Control Module
Engine Type 2-Stroke Outboard Engines (40HP Series)
Material High-Impact ABS Shell & Marine-Grade Waterproof Epoxy Encapsulation
Manufacturing Process SMT Micro-Electronics & Vacuum Epoxy Potting
Installation Direct OEM Plug & Play Replacement

2. Key Features

  • Precision Ignition Timing & High Output: Accurately controls high-voltage capacitor discharge timing matching OEM advance curves, ensuring complete combustion, smooth idling, and responsive throttle power.

  • Marine-Grade Waterproof Encapsulation: Fully potted with thermo-setting epoxy resin to seal out saltwater spray, moisture, and intense vibration, preventing internal circuit shorting.

  • Thermal & EMI Resistance: Engineered with heat-resistant components and electromagnetic interference shielding to operate reliably under extreme engine compartment temperatures.

3. Compatible Models

Primarily compatible with Yamaha 2-stroke 40HP outboard engine platforms (featuring the 6F6 model code):

  • Yamaha 2-Stroke 40HP Series: 40HP, 40J, 40Q, J40, Q40 (2-cylinder 2-stroke outboard platforms).

4. Aftermarket & Brand Compatibility

  • PREMARINE Direct Replacement: PREMARINE manufactures high-precision aftermarket CDI units engineered to exact OEM 6F6-85540 mounting holes, wire color codes, and pin connectors for seamless plug-and-play installation.

  • PREMARINE Quality & Marine Protection: Built with upgraded high-voltage capacitors and durable flame-retardant housings, PREMARINE CDI modules deliver exceptional reliability and high cost-efficiency for Yamaha 40HP owners.

5. Common Symptoms & Troubleshooting

  • No Spark / Engine Fails to Start: A blown capacitor or burned circuit inside the CDI prevents high-voltage pulse generation, leaving spark plugs without ignition spark. Inspect stator/coil input and replace the CDI.

  • High-RPM Misfires & Power Loss: Thermal breakdown of internal electronic components under high engine RPMs causes intermittent ignition cutting, speed drops, or engine bogging.

  • Single-Cylinder Dropout / Severe Engine Shaking: If one discharge channel fails inside the dual-cylinder CDI, a cylinder drops out completely, causing severe vibration and drastic power loss. Replace the faulty CDI assembly promptly.

OEM Part Numbers

Compatible OEM references include:


6F6-85540-01

6F6-85540-00

6F6-85540-01-00

6F6-85540-A1


Compatible Engine Models

This CDI Unit is primarily designed for:


2-Stroke 40HP




If you are unsure about compatibility, please provide your engine model number or identification plate for verification before ordering.




Applications

This CDI Unit is commonly used for:


Outboard engine repair


Engine rebuilding projects


Marine maintenance workshops


Boat fleet maintenance


Commercial fishing vessels


Recreational boats


Marine spare parts distribution





Item

Details

Product Name

      CDI Unit

OEM Part Number

  • 6F6-85540-01

Alternative OEM Numbers

  • 6F6-85540-01-00

  • 6F6-85540-00

  • 6F6-85540-A1

Engine Type

2 Stroke

Compatible Engine

Yamaha 40HP

Horsepower

40HP

Engine Capacity

0.698 L-0.703 L

Engine Position

Outboard

Application

Marine Outboard Motor

Condition

New OEM

Material

Epoxy

Packaging

Carton

Package Size


Gross Weight


Origin

China

Warranty

6 Months


Installation Notes

To ensure proper compatibility, please provide one of the following before purchase:

  • Outboard engine identification label

  • Engine model number

  • OEM part number

  • Product photo of the existing part

Professional installation by qualified marine technicians is recommended.


Premarine
Your Professional Outboard Parts & Engine Supplier
With over 20 years of manufacturing experience, we specialize in outboard engines and marine spare parts for global customers. Our OEM and aftermarket products are compatible with Yamaha, Mercury, Suzuki, Tohatsu, Parsun, and other major outboard motor brands.

From crankcases and crankshafts to propellers, pistons, and water pump kits, we supply thousands of replacement parts for 2.5HP-300HP outboard motors. We also produce complete two-stroke and four-stroke outboard engines from 2.5HP to 85HP, supporting marine distributors and service providers in more than 45 countries.
Company Strength
  • 20+
    Years Experience
  • 100+
    Team Members
  • 45+
    Countries Served
  • 10,000㎡
    Manufacturing Base
 
Compatible with Leading Outboard Brands

Our OEM-compatible parts are engineered to fit a wide range of popular outboard engines.

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